2015/08 © Hideo Nakano

nh1886@yahoo.co.jp

WIND CAR (revised)

 

 

Introduction

This is the instructions of a rubber band propelled wind car.  The wind car has three wheels, a toy propeller and a body, built up with plastic straws.  You can wind up the rubber band stored in a hard plastic straw through rotating the toy propeller clockwise (the lower right photo).  Place the wind car gently on the flat floor and release the propeller blade; you can see the car go forward.

 

 

Materials and tools

Materials

Tools

The straw cutting template for the wind car,
220 mm long, 6.0 mm in diameter plastic straws,
200 mm long, 7.0 mm in diameter hard plastic straws,
a 4.0 mm in diameter plastic straw, good rubber bands, a bamboo skewer, a toothpick, three toy rubber wheels, and a toy propeller unit (Please read gRubber band helicopterh manual.)

A pair of scissors, a pair of pliers, a ruler,
insulation tape (18 mm in width)
and a 50 cm 24 G copper wire (or a 50 cm fishing line),

 

1. How to cut straws

Please print out the cutting template on page 3.  Measure the ruler pattern length on the printed template.  If it is 249 - 251 mm, you can start cutting straws along the images on the template.  If the length is much longer or shorter, please check your MS Word® options and the printer setting.

The short lines on the straw drawings mean transversal cuts.  The black arrows on the straws mean longitudinal cuts.  We have some tricky cuts to explain using the following images.

 

Tricky cut 1

The rear upper beam

 

 

Tricky cut 2

The upper central beam holder

 

Tricky cut 3

The front wheel axis holder

Please make two holders.

 

OLYMPUS DIGITAL CAMERA

Straw parts are ready.


2. Letfs build up the wind car body

 

Fold the upper central beam holder like the image above.

Insert two arms of the upper central beam holder into the two holes at the top of the rear upper beam.

Push the upper central beam holder arms deeply in the rear upper beam.

Just a semicircular part of the upper central beam holder is left at the top of the rear upper beam.

 

An image from left side of the car

An image over the upper central beam

Insert the upper central beam into the semicircular part of the upper central beam holder like the photo above.

 

Connect two lateral lower beams like the photo above.  Insert one of the short arms into another beamfs short arm hole next to the beam hinge.

Connect the beams firmly.

Pass each long arm of the lateral lower beam through a front wheel axis holder.

 

Connect two rubber bands like an g8h shape.

Pass the upper central beam through two g8h shape rubber bands like the photo above.

Insert short arms of the lateral lower beams into the upper central beam.  Insert short arms of the rear upper beam into the long arms of the lateral lower beam.

The nose has three openings.  Make sure three holes must make a straight line or a beautiful triangular shape.

 

Insert two arms of rear lower beam into holes at the end of the lateral lower beams

Insert the rear lower beam arms deeply.

 

Make sure that the lateral lower beams, rear upper beam short arms and rear lower beam arms are connected firmly.

 

 

 

Pass 50 cm copper wire through free rubber bands and fold the wire like the photo above.

Insert two ends of the copper wire into the lower end of the upper central beam.  Pull the copper wirefs ends to pass the rubber bands through the upper central beam.

 

Catch the rubber bandsf end and remove the copper wire.  Connect toy propellerfs hook with the rubber bands.

 


 

 

 

 

 

3. Installation of the wheels

This is a sample of installation of the wheels.  You can use different toy wheels.  In the above photo you can see three rubber cylinders (15 mm high, 24 mm in diameter), a plastic straw 4.0 mm in diameter, a bamboo toothpick, a bamboo skewer and two spacers.

Make a hole in the middle of one rubber cylinder and pass the plastic straw.  Trim off the straw nicely (the front wheel).

Pass the skewer through the middle of one rubber cylinder and pass the skewer through one of the spacers.

 

Insert the free end of the skewer into the rear lower beam.  Then pass another spacer through the skewer and the last rubber cylinder.

Trim off the skewer nicely with a pair of pliers.

Make sure that you have to leave small spaces indicated by the red arrows.

 

Turn the wind car and pass a bamboo toothpick through a space between left lateral lower beam and the front wheel axis holder.  Then pass the toothpick through the front wheel.

Pass the end of the toothpick through the space between right lateral lower beam and the front wheel axis holder.  Please trim off the sharp ends of the toothpick with a pair of pliers.

 


4. How to make the wind car run straight

After you wind up the rubber bands in the upper central beam through rotating the toy propeller blade clockwise at least 50 turns, you can place the wind car on a flat floor and release the car.  The wind car starts running forward.  Then you might gradually find the car goes rightward.

 

 

Since the toy propeller rotates anticlockwise, the torque effect, generated by the propeller rotation, twists the wind car body clockwise.  That is why your wind car goes rightward.

You can move the front wheel axis like the left photo to make the wind car run straight.

 

Please find out the suitable angle for the driving direction adjustment.

 

inserted by FC2 system